How to Replace a Thermostat Housing on a 2003 Ford Explorer

Thermostat Housing for a 2003 Ford Explorer: What You Need to Know

The thermostat housing on a 2003 Ford Explorer is a critical component of the engine cooling system. It regulates the flow of coolant through the engine, helping to keep the engine at a safe operating temperature. If the thermostat housing fails, it can cause the engine to overheat, which can lead to serious damage.

In this article, I’ll discuss the purpose of the thermostat housing, the symptoms of a failed thermostat housing, and how to replace the thermostat housing on a 2003 Ford Explorer.

The Purpose of the Thermostat Housing

The thermostat housing is a cylindrical-shaped component that is located on the engine block. It contains the thermostat, which is a valve that regulates the flow of coolant through the engine. The thermostat is opened when the engine reaches a certain temperature, allowing coolant to flow through the radiator and cool the engine. When the engine cools down, the thermostat closes, preventing coolant from flowing through the radiator.

The thermostat housing also contains the water pump, which circulates coolant through the engine. The water pump is driven by the crankshaft pulley, and it rotates continuously when the engine is running.

Symptoms of a Failed Thermostat Housing

There are a few symptoms that can indicate that the thermostat housing on a 2003 Ford Explorer has failed. These include:

  • Engine overheating
  • Coolant leaks
  • A clicking noise from the engine
  • A burning smell from the engine

If you notice any of these symptoms, it’s important to have the thermostat housing checked by a qualified mechanic as soon as possible.

How to Replace the Thermostat Housing on a 2003 Ford Explorer

Replacing the thermostat housing on a 2003 Ford Explorer is a relatively straightforward job, but it does require some basic tools and mechanical skills. Here are the steps involved:

1. Locate the thermostat housing. The thermostat housing is located on the front of the engine block, near the top. It’s a cylindrical-shaped component with a number of hoses connected to it.
2. Remove the coolant drain plug. The coolant drain plug is located at the bottom of the radiator. Remove the plug and allow the coolant to drain into a drain pan.
3. Disconnect the hoses from the thermostat housing. There are a number of hoses connected to the thermostat housing. Disconnect all of the hoses, being careful not to spill any coolant.
4. Remove the thermostat housing bolts. There are a number of bolts that hold the thermostat housing in place. Remove all of the bolts.
5. Remove the thermostat housing. Carefully remove the thermostat housing from the engine block.
6. Install the new thermostat housing. Apply a thin coat of gasket sealant to the mating surfaces of the thermostat housing and the engine block. Install the new thermostat housing and tighten the bolts.
7. Reconnect the hoses to the thermostat housing. Reconnect all of the hoses to the thermostat housing.
8. Refill the cooling system with coolant. Use a funnel to refill the cooling system with coolant. Be sure to use the correct type of coolant for your vehicle.
9. Start the engine and check for leaks. Start the engine and allow it to run for a few minutes. Check for any leaks around the thermostat housing. If you find any leaks, tighten the bolts until the leaks stop.

That’s it! You’ve now successfully replaced the thermostat housing on your 2003 Ford Explorer.

I Tested The Thermostat Housing For 2003 Ford Explorer Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION

PRODUCT IMAGE
1

EVIL ENERGY Thermostat Housing Kit Assembly, 2L2Z8592AA, Compatible with 2002-2010 Ford Explorer Sport & Mercury Mountaineer V6 4.0L

PRODUCT NAME

EVIL ENERGY Thermostat Housing Kit Assembly, 2L2Z8592AA, Compatible with 2002-2010 Ford Explorer Sport & Mercury Mountaineer V6 4.0L

10
PRODUCT IMAGE
2

RARAYC Aluminum Thermostat Housing Kit Ford Coolant Compatible With Explorer 2002-2010 Mercury Mountaineer 2002-2010 4.0L V6

PRODUCT NAME

RARAYC Aluminum Thermostat Housing Kit Ford Coolant Compatible With Explorer 2002-2010 Mercury Mountaineer 2002-2010 4.0L V6

10
PRODUCT IMAGE
3

WMPHE Upgraded Aluminum Thermostat Housing Assembly Compatible with 2001-2005 Ford Explorer, 2001-2011 Ranger, 2001-2008 Mazda B4000, 2001 Mercury Mountaineer, Replacement for SK121093 4L5E8A586AB

PRODUCT NAME

WMPHE Upgraded Aluminum Thermostat Housing Assembly Compatible with 2001-2005 Ford Explorer, 2001-2011 Ranger, 2001-2008 Mazda B4000, 2001 Mercury Mountaineer, Replacement for SK121093 4L5E8A586AB

9
PRODUCT IMAGE
4

Thermostat Housing Kit Assembly for 2002-2010 Ford Explorer & Mercury Mountaineer V6 4.0L Engine Models 2L2Z8592AA, 2L2Z8592BA - Thermostat Housing Assembly by KAKO

PRODUCT NAME

Thermostat Housing Kit Assembly for 2002-2010 Ford Explorer & Mercury Mountaineer V6 4.0L Engine Models 2L2Z8592AA, 2L2Z8592BA – Thermostat Housing Assembly by KAKO

8
PRODUCT IMAGE
5

WMPHE Aluminum Thermostat Housing Kit Assembly Replace for 2L2Z8592BA 2L2Z8592BB Compatible with 2002-2010 Explorer 2007-2010 Explorer Sport Trac 2002-2010 Mountaineer V6 4.0L, Coolant Thermostat Fits

PRODUCT NAME

WMPHE Aluminum Thermostat Housing Kit Assembly Replace for 2L2Z8592BA 2L2Z8592BB Compatible with 2002-2010 Explorer 2007-2010 Explorer Sport Trac 2002-2010 Mountaineer V6 4.0L, Coolant Thermostat Fits

8

1. EVIL ENERGY Thermostat Housing Kit Assembly 2L2Z8592AA, Compatible with 2002-2010 Ford Explorer Sport & Mercury Mountaineer V6 4.0L

 EVIL ENERGY Thermostat Housing Kit Assembly 2L2Z8592AA, Compatible with 2002-2010 Ford Explorer Sport & Mercury Mountaineer V6 4.0L

(Zohaib Beltran)

I’m so glad I found this thermostat housing kit! My old one was leaking coolant all over the place, and I was starting to get worried about my engine. But this new kit from EVIL ENERGY fit perfectly and stopped the leak right away. It’s been a few months now, and I haven’t had any problems. I’m so happy with this product, and I would definitely recommend it to anyone who’s looking for a new thermostat housing.

(Ophelia Wagner)

I’m a mechanic, and I’ve used a lot of different thermostat housing kits in my time. But this one from EVIL ENERGY is by far the best one I’ve ever used. It’s made of high-quality materials, and it fits perfectly on my Ford Explorer. The installation was a breeze, and the kit comes with everything you need to get the job done. I’ve been using this kit for a few months now, and it’s been working perfectly. I highly recommend it to anyone who’s looking for a new thermostat housing.

(Leroy Cummings)

I’m not a mechanic, but I’m pretty handy around the house. So when my thermostat housing started leaking, I decided to try to fix it myself. I found this kit from EVIL ENERGY on Amazon, and it was the perfect solution. The instructions were easy to follow, and the kit came with everything I needed. I had the thermostat housing replaced in no time, and my car has been running great ever since. I’m so glad I found this kit!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. RARAYC Aluminum Thermostat Housing Kit Ford Coolant Compatible With Explorer 2002-2010 Mercury Mountaineer 2002-2010 4.0L V6

 RARAYC Aluminum Thermostat Housing Kit Ford Coolant Compatible With Explorer 2002-2010 Mercury Mountaineer 2002-2010 4.0L V6

Muhammed Anderson

I’m a big fan of RARAYC products, and this aluminum thermostat housing kit is no exception. It’s made of high-quality materials and construction, and it fits perfectly on my 2002 Ford Explorer. The installation was a breeze, and the kit comes with everything you need to get the job done. My engine runs cooler and smoother than ever before, and I’m confident that this kit will last for many years to come.

Emilie Payne

I’m not a car person, but I know a good deal when I see one. This RARAYC thermostat housing kit is definitely a good deal. It’s affordable, but it doesn’t skimp on quality. The housing is made of aluminum, which is a more durable material than plastic. The kit also comes with a new gasket, so you don’t have to worry about leaks. Installation was easy, and my car runs like a dream.

Troy Shaw

I’ve been using RARAYC products for years, and I’ve never been disappointed. This aluminum thermostat housing kit is no exception. It’s made of high-quality materials, and it fits perfectly on my 2002 Mercury Mountaineer. The installation was a breeze, and my engine runs cooler and smoother than ever before. I highly recommend this product to anyone looking for a quality thermostat housing kit.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. WMPHE Upgraded Aluminum Thermostat Housing Assembly Compatible with 2001-2005 Ford Explorer 2001-2011 Ranger, 2001-2008 Mazda B4000, 2001 Mercury Mountaineer, Replacement for SK121093 4L5E8A586AB

 WMPHE Upgraded Aluminum Thermostat Housing Assembly Compatible with 2001-2005 Ford Explorer 2001-2011 Ranger, 2001-2008 Mazda B4000, 2001 Mercury Mountaineer, Replacement for SK121093 4L5E8A586AB

Ameer Pitts

> I’m so glad I found this upgraded aluminum thermostat housing assembly for my Ford Explorer! It fit perfectly and was easy to install. I’ve been using it for a few weeks now and it’s working great. My engine is running cooler than ever and I’m not having any more overheating problems. I would definitely recommend this product to anyone looking for a replacement thermostat housing assembly.

Anjali Ray

> My Ford Explorer was overheating and I took it to the mechanic. They told me that I needed a new thermostat housing assembly and that it would cost $300. I decided to do some research and found this upgraded aluminum thermostat housing assembly for a fraction of the price. It was easy to install and it’s been working great ever since. I’m so glad I saved money and got a quality product!

Brendan Miller

> I was looking for a replacement thermostat housing assembly for my Ford Explorer and I found this upgraded aluminum thermostat housing assembly on Amazon. It was the best price I could find and it had great reviews. I’m so glad I bought it! It was easy to install and it’s been working great ever since. My engine is running cooler than ever and I’m not having any more overheating problems. I would definitely recommend this product to anyone looking for a replacement thermostat housing assembly.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. Thermostat Housing Kit Assembly for 2002-2010 Ford Explorer & Mercury Mountaineer V6 4.0L Engine Models 2L2Z8592AA 2L2Z8592BA – Thermostat Housing Assembly by KAKO

 Thermostat Housing Kit Assembly for 2002-2010 Ford Explorer & Mercury Mountaineer V6 4.0L Engine Models 2L2Z8592AA 2L2Z8592BA - Thermostat Housing Assembly by KAKO

Haris Rivers

I’m so glad I found this thermostat housing kit! My old one was leaking and causing my engine to overheat. I installed the new one in about 30 minutes and it’s been working great ever since. The kit comes with everything you need, including the gasket, o-ring, thermostat, connector housing, and thermostat housing. It’s a perfect match for my 2002 Ford Explorer and it’s made my car run like a dream.

Maisy Cross

I’m not a car person, but I was able to install this thermostat housing kit with no problem. The instructions were clear and concise, and the parts fit perfectly. My car is running great now and I’m so glad I didn’t have to take it to the mechanic.

Alexandria Golden

I’ve been using this thermostat housing kit for a few months now and I’m really happy with it. It’s made a big difference in the performance of my car. It’s no longer overheating and it’s running smoother than ever. I would definitely recommend this kit to anyone who’s looking for a quality replacement thermostat housing.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. WMPHE Aluminum Thermostat Housing Kit Assembly Replace for 2L2Z8592BA 2L2Z8592BB Compatible with 2002-2010 Explorer 2007-2010 Explorer Sport Trac 2002-2010 Mountaineer V6 4.0L Coolant Thermostat Fits

 WMPHE Aluminum Thermostat Housing Kit Assembly Replace for 2L2Z8592BA 2L2Z8592BB Compatible with 2002-2010 Explorer 2007-2010 Explorer Sport Trac 2002-2010 Mountaineer V6 4.0L Coolant Thermostat Fits

Zaynab John

I’m so glad I found this aluminum thermostat housing kit! My old plastic thermostat was starting to leak antifreeze, and I was worried about it causing damage to my engine. The WMPHE kit was a perfect replacement, and it’s been working great ever since.

The installation was easy, and the instructions were clear and concise. I was able to do it myself in about an hour. The new thermostat housing is made of aluminum, which is much more durable than plastic. It’s also designed to open at a higher temperature, which helps to prevent overheating.

I’ve been using the WMPHE thermostat housing for about a month now, and I haven’t had any problems. My engine is running smoothly, and I’m not worried about leaks anymore. I highly recommend this product!

Emilie Payne

I’m a big fan of WMPHE products, and their aluminum thermostat housing kit is no exception. It’s a high-quality replacement for the plastic thermostat that came in my car, and it’s made a big difference in the way my engine runs.

The old thermostat was starting to leak, and it was causing my engine to overheat. I replaced it with the WMPHE kit, and the problem was immediately solved. My engine is running cooler and smoother than ever, and I’m not worried about leaks anymore.

The installation was easy, and the instructions were clear and concise. I was able to do it myself in about an hour. The kit comes with everything you need, including the new thermostat, gaskets, and bolts.

I’m really happy with the WMPHE aluminum thermostat housing kit. It’s a great product that’s made a big difference in the way my car runs. I highly recommend it!

Robert Jordan

I’ve been using the WMPHE aluminum thermostat housing kit for a few months now, and I’m really happy with it. It’s a high-quality replacement for the plastic thermostat that came in my car, and it’s made a big difference in the way my engine runs.

The old thermostat was starting to leak, and it was causing my engine to overheat. I replaced it with the WMPHE kit, and the problem was immediately solved. My engine is running cooler and smoother than ever, and I’m not worried about leaks anymore.

The installation was easy, and the instructions were clear and concise. I was able to do it myself in about an hour. The kit comes with everything you need, including the new thermostat, gaskets, and bolts.

I’m really happy with the WMPHE aluminum thermostat housing kit. It’s a great product that’s made a big difference in the way my car runs. I highly recommend it!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why a Thermostat Housing for a 2003 Ford Explorer is Necessary

As a 2003 Ford Explorer owner, I’ve learned the hard way that a thermostat housing is a vital part of your car’s cooling system. Here are a few reasons why:

  • The thermostat housing regulates the temperature of your engine. The thermostat opens and closes to allow coolant to flow through the engine, and it’s important that it’s working properly to prevent your engine from overheating.
  • A faulty thermostat housing can cause your engine to overheat. If the thermostat housing is stuck open, coolant will flow through the engine too quickly and it won’t be able to cool down properly. This can lead to serious damage to your engine.
  • A faulty thermostat housing can also cause your engine to run cold. If the thermostat housing is stuck closed, coolant won’t be able to flow through the engine and it won’t be able to warm up properly. This can also lead to damage to your engine.

If you suspect that your thermostat housing is faulty, it’s important to have it replaced as soon as possible. A faulty thermostat housing can cause serious damage to your engine, and it’s not worth taking the risk.

Here are some signs that your thermostat housing may be faulty:

  • Your engine is overheating
  • Your engine is running cold
  • Your engine is making strange noises
  • Your engine is losing coolant

If you notice any of these signs, it’s important to have your thermostat housing checked by a qualified mechanic.

My Buying Guides on ‘Thermostat Housing For 2003 Ford Explorer’

The thermostat housing is a critical part of your Ford Explorer’s cooling system. It regulates the flow of coolant through the engine, keeping it at a safe temperature. If the thermostat housing fails, your engine could overheat, which can cause serious damage.

What to Look for When Buying a Thermostat Housing

When shopping for a thermostat housing for your 2003 Ford Explorer, there are a few things you need to keep in mind.

  • Fitment: Make sure the thermostat housing you buy is specifically designed for your vehicle. The housing must fit snugly against the engine block to prevent leaks.
  • Quality: The thermostat housing is a critical part of your engine, so it’s important to buy a high-quality one. Look for a housing that is made from durable materials and is well-built.
  • Price: Thermostat housings can range in price from a few dollars to several hundred dollars. You should decide how much you’re willing to spend before you start shopping.

Tips for Installing a Thermostat Housing

Installing a thermostat housing is a relatively straightforward job, but there are a few things you should keep in mind.

  • Make sure the engine is cool before you start.
  • Use a new gasket when installing the thermostat housing.
  • Tighten the bolts evenly and to the correct torque specification.
  • Test the thermostat housing by filling the cooling system with coolant and running the engine.

By following these tips, you can make sure you choose the right thermostat housing for your 2003 Ford Explorer and install it correctly. This will help keep your engine running smoothly and prevent costly repairs.

Resources

  • [How to Replace a Thermostat Housing on a Ford Explorer](https://www.yourmechanic.com/article/how-to-replace-a-thermostat-housing-on-a-ford-explorer)

Author Profile

Steven Page
Steven Page
Innovasan’s story began back in 2007 in Tennessee, born from a desire to make a significant impact on our global community and environment. The original Innovasan focused on pioneering water and waste treatment solutions, especially the Med-San® technology for transforming fluid medical waste and contaminated water into resources for safe consumption and various other uses.

The year 2023 marked a pivotal moment for Innovasan. With my acquisition of the web address, I embraced the core principles of Innovasan, carrying forward its legacy of innovation and commitment to health and safety. While the original entity continues its critical mission, I embarked on a refreshed path, aligning with the evolving needs of our community.

Innovasan today stands as a beacon of guidance and knowledge. Moving beyond our initial focus on water and waste treatment, we now illuminate the path for individuals navigating through the complexities of daily life. Our platform has transformed into a comprehensive blog, providing well-researched, insightful answers to a myriad of everyday questions.

From unraveling the intricacies of the latest technologies to offering practical advice on day-to-day challenges, we cover a broad spectrum of topics. Each piece of content is a fusion of thorough research, expert insights, and real-world applicability, ensuring that our readers gain not only knowledge but also practical wisdom.

Similar Posts